Fulikai is a professional wholesale slippers supplier and flip flop manufacturer in China since 2008.
SHENZHEN FULIKAI FACTORY's Expertise in EVA Foam Product Manufacturing
Manufacturing
Introduction
Shenzhen Fulikai Factory, a leading manufacturer based in China's industrial hub of Shenzhen, has established itself as a trusted partner in the production of high-quality EVA (ethylene-vinyl acetate) foam products. With over a decade of experience, the factory combines advanced technology, rigorous quality control, and a customer-centric approach to deliver innovative solutions for diverse industries. This case study explores Fulikai's capabilities, processes, and success factors in EVA foam manufacturing.
1. Product Portfolio and Applications
Fulikai specializes in custom EVA foam products tailored to client specifications. Key offerings include:
- Sporting Goods: Yoga mats, gym flooring, and protective padding.
- Packaging Solutions: Shock-absorbent inserts for electronics, medical devices, and fragile items.
- Footwear Components: Midsole inserts, insoles, and shoe liners.
- Industrial Applications: Gaskets, seals, and vibration-dampening materials.
- Consumer Products: Craft foam sheets, cosplay accessories, and children’s play mats.
The factory's ability to adjust density (ranging from 30° to 80°), thickness (1mm–50mm), and surface textures (embossed, laminated, or printed) enables versatility across markets.
2. Advanced Manufacturing Process
Fulikai employs a four-stage production system:
- Material Sourcing: Premium-grade EVA resin blended with eco-friendly additives (e.g., anti-static agents, UV stabilizers).
- Foaming: Closed-cell foaming technology ensures uniform bubble structure for optimal cushioning and durability.
- Shaping: Precision cutting via CNC machines, laser cutting, or die-cutting; complex 3D shapes achieved through heat-press molding.
- Finishing: Surface treatments (flocking, PU coating) and quality inspections (compression resistance, tear strength tests).
A closed-loop recycling system recovers 95% of scrap material, aligning with sustainability goals.
3. Quality Assurance and Certifications
Fulikai adheres to global standards to guarantee product reliability:
- ISO 9001-certified quality management system.
- ROHS/REACH compliance for eco-sensitive markets.
- Third-party lab testing for physical properties (e.g., rebound resilience ≥45%, tensile strength ≥2.5MPa).
- AQL 2.5 inspection protocol for bulk orders.
The factory’s defect rate remains below 0.3%, earning long-term partnerships with clients in Europe, North America, and Asia.
4. Client-Centric Innovation
A recent collaboration with a German sports brand highlights Fulikai’s agility:
- Challenge: Develop a lightweight, antimicrobial yoga mat for a premium market.
- Solution: Engineered a dual-density EVA foam layer with embedded silver-ion antimicrobial treatment.
- Outcome: Reduced mat weight by 22% while achieving 99.9% bacterial inhibition. The product launched successfully in Q1 2023, with 50,000 units delivered on schedule.
Such projects underscore Fulikai’s R&D strengths, including a dedicated prototyping team that reduces time-to-market by 30%.
5. Sustainability Initiatives
Fulikai integrates green practices into operations:
- Solar-powered production lines (25% energy offset).
- Water-based adhesives and low-VOC coatings.
- Carbon footprint tracking for clients pursuing ESG goals.
In 2022, 40% of orders utilized recycled EVA content, reflecting growing demand for eco-conscious materials.
Conclusion
Shenzhen Fulikai Factory’s success in EVA foam manufacturing stems from its technical expertise, adaptable production lines, and commitment to sustainable innovation. By addressing niche demands—from hyper-customized industrial components to consumer-friendly designs—the company continues to solidify its position as a global EVA solutions provider. With plans to expand its automated production capacity by 2025, Fulikai is poised to meet evolving market needs while maintaining its core values of quality and environmental stewardship.
